BLOG Top Causes of Forklift Breakdowns and How to Mitigate Them Oct 02, 2024

As a forklift repair service company, Break’n Chainz Forklift Repair is dedicated to helping our customers prevent breakdowns and keep their operations running smoothly. In this blog post, we will discuss the top causes of forklift breakdowns and provide tips on how to mitigate them.

1. Lack of Proper Maintenance: One of the main reasons forklifts break down is due to a lack of regular maintenance. It is important to follow the manufacturer's recommended maintenance schedule, which includes checking fluid levels, changing filters, inspecting tires, and ensuring all components are in good working condition. By staying on top of maintenance tasks, you can prevent mechanical issues and keep your forklift running smoothly.

2. Overloading: Another common cause of forklift breakdowns is overloading the machine. Exceeding the maximum weight capacity of a forklift can put unnecessary strain on the engine, transmission, and other components, leading to premature wear and potential breakdowns. Make sure your operators are trained to follow weight limits and avoid overloading the forklift to prevent costly repairs.

3. Poor Operator Training: Operator error is a significant factor in forklift breakdowns. Lack of proper training can result in accidents, collisions, and damage to the forklift. Ensure that all operators receive thorough training on how to operate the forklift safely and efficiently. This includes proper handling of loads, understanding the controls, and following all safety guidelines. By investing in operator training, you can reduce the risk of breakdowns and improve overall forklift performance.

4. Environmental Factors: Harsh environmental conditions can also contribute to forklift breakdowns. Extreme temperatures, exposure to moisture, dust, and debris can all affect the performance and reliability of the forklift. Store your forklift in a dry, clean environment when not in use, and consider installing additional protection such as covers or shelters to shield it from the elements. Regularly inspect and clean the forklift to prevent corrosion and damage.

5. Aging Equipment: Over time, forklifts will naturally wear out and require more frequent repairs. If your forklift is old or has high mileage, it may be more prone to breakdowns. Consider investing in a maintenance plan or upgrading to a newer model to reduce the risk of unexpected repairs. Regularly inspect older forklifts for signs of wear and tear, and address any issues promptly to avoid costly breakdowns.

By understanding the top causes of forklift breakdowns and taking proactive measures to mitigate them, you can ensure that your forklift remains in optimal condition and avoid costly repairs. At Break’n Chainz Forklift Repair, we are here to support you with all your maintenance and repair needs. Contact us today to learn more about our services and how we can help keep your forklifts running smoothly.